Difference between pages "How to Make Soap" and "How to Use Sun Power"

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==Short Description==
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{{stub}}
*'''Problem:'''
 
*'''Idea:'''
 
*'''Difficulty:'''
 
*'''Price Range:'''
 
*'''Material Needeed:'''
 
*'''Geographic Area:'''
 
*'''Competencies:'''
 
*'''How Many people?'''
 
*'''How Long does it take?'''
 
  
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=Solar Thermal Energy - Technical Brief=
  
  
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'''PRACTICAL ACTION'''<br />'''Technology challenging poverty'''
  
==Difficulties==
 
Don't forget pointing out difficulties, even potential dangers if they exist.
 
*Are there some parts that can't be replaced? Are there some difficult manovers?
 
*Some difficulties might appear with the new good or the new commun good, try to adress such themes as managment of the new good, repairs, acceptance and reaction of the community. Does the technology ask for a cultural change?
 
*If you think an information needs a special attention and should be diffused only under certain circumstances, consider:
 
# Not diffusing it at all,
 
# Warn us about the potential danger of one article at warn@howtopedia.org,
 
# Ask to have an article protected at protect@howtopedia.org.
 
  
==Success Story==
 
Are important because they illustrate how a technology or a know-how have been adopted by some people and how they changed their lifes. The story should be real and also show the difficulties that had to be overwhelmed. You are not selling a product, you are trying to give someone tools so he can decide if a technology is an appropriate solution to his problem or not.
 
  
==Plans, Illustrations, Posters==
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==Introduction==
Try to have the clearest illustrations possible, imagine them being photocopied 5 times and what's left of them. The best would be black and white line drawings.
 
Have letters on the illustrations to make legends in several langages possible.
 
Try to have precise plans, but keep in mind one should be able to adapt the design to it's possibilities.
 
Ask yourself if a poster that could communicate the know-how would be relevant. Let some space for traductions in local langagues, or make two versions of the poster.
 
We will try to raise a community of illustrators to help by the illustrations, but try to make at least a scheme for the start, so that this scheme can be later refined.
 
  
  
  
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The sun is the source of the vast majority of the energy we use on earth. Most of the energy we use has undergone various transformations before it is finally utilised, but it is also possible to tap this source of solar energy as it arrives on the earth's surface.
  
 +
There are many applications for the direct use of solar thermal energy, space heating and cooling, water heating, crop drying and solar cooking. It is a technology which is well understood and widely used in many countries throughout the world. Most solar thermal technologies have been in existence in one form or another for centuries and have a well-established manufacturing base in most sun-rich developed countries.
  
==Description==
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The most common use for solar thermal technology is for domestic water heating. Hundreds of thousands of domestic hot water systems are in use throughout the world, especially in areas such as the Mediterranean and Australia where there is high solar insolation (the total energy per unit area received from the sun). As world oil prices vary, it is a technology which is rapidly gaining acceptance as an energy saving measure in both domestic and commercial water heating applications. Presently, domestic water heaters are usually only found amongst wealthier sections of the community in developing countries.
After: "Soapmaking - Technical Brief"  '''PRACTICAL ACTION''' '''Technology challenging poverty'''
 
  
===Introduction===
+
Other technologies exist which take advantage of the free energy provided by the sun. Water heating technologies are usually referred to as ''active solar'' technologies'','' whereas other technologies, such as space heating or cooling, which passively absorb the energy of the sun and have no moving components, are referred to as ''passive solar'' technologies.
 +
 
 +
More sophisticated solar technologies exist for providing power for electricity generation. We will look at these briefly later in this fact sheet.
  
<div class="booktext">
 
  
With practice, soapmaking is not difficult and is suitable as a small-scale business. It uses simple equipment and vegetable oils or animal fats as raw materials, each of which is likely to be locally available in most countries. However, it is more difficult to produce high-quality hard soap, which in some countries is necessary to compete with imported products or those produced by large-scale manufacturers. There are also certain hazards in producing soap, which any potential producer must be aware of to avoid injury. This technical brief describes the procedures needed to make a variety of simple soaps and includes a number of recipes for different types of soap.
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==Technical==
  
<center>
 
  
[[Image:p01.jpg]]<br /> Figure 1: Bina Baroi with some of her finished soap products after soapmaking training from Practical Action Bangladesh. ©Zul/Practical Action
 
  
</center></div>
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'''The nature and availability of solar radiation'''
  
===Ingredients===
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Solar radiation arrives on the surface of the earth at a maximum power density of approximately 1 kilowatt per metre squared (kWm<sup>-2</sup>). The actual usable radiation component varies depending on geographical location, cloud cover, hours of sunlight each day, etc. In reality, the solar flux density (same as power density) varies between 250 and 2500 kilowatt hours per metre squared per year (kWhm<sup>-2</sup> per year). As might be expected the total solar radiation is highest at the equator, especially in sunny, desert areas.
  
<div class="booktext">
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Solar radiation arrives at the earth's outer atmosphere in the form of a direct beam. This light is then partially scattered by cloud, smog, dust or other atmospheric phenomenon (see Figure 1 below). We therefore receive solar radiation either as ''direct'' radiation or scattered or ''diffuse'' radiation, the ratio depending on the atmospheric conditions. Both direct and diffuse components of radiation are useful, the only distinction between the two being that diffuse radiation cannot be concentrated for use.
  
There are three main ingredients in plain soap - oil or fat (oil is simply liquid fat), lye (or alkali) and water. Other ingredients may be added to give the soap a pleasant odour or colour, or to improve its skin-softening qualities. Almost any fat or non-toxic oil is suitable for soap manufacture. Common types include animal fat, avocado oil and sunflower oil. Lyes can either be bought as potassium hydroxide (caustic potash) or from sodium hydroxide (caustic soda), or if they are not available, made from ashes. Some soaps are better made using soft water, and for these it is necessary to either use rainwater or add borax to tap water. Each of the above chemicals is usually available from pharmacies in larger towns.
 
 
<center>
 
<center>
{| border="1" cellpadding="5"
 
|- valign="top"
 
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'''Caution!'''
 
  
Lyes are extremely caustic. They cause burns if splashed on the skin and can cause blindness if splashed in the eye. If drunk, they can be fatal.
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[[Image:p22.gif]]<br /> Figure 1: Direct and diffuse solar radiation
  
Care is needed when handling lyes and 'green' (uncured) soap. Details of the precautions that should be taken are given below.
 
 
Because of these dangers, keep small children away from the processing room while soap is being made.
 
|}
 
 
</center>
 
</center>
  
===How to make lye from ashes===
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Solar radiation arriving from the sun reaches the earth's surface as short wave radiation. All of the energy arriving from the sun is eventually re-radiated into deep space - otherwise the temperature of the earth would be constantly increasing. This heat is radiated away from the earth as long-wave radiation. The art of extracting the power from the solar energy source is based around the principle of capturing the short wave radiation and preventing it from being re-radiated directly to the atmosphere. Glass and other selective surfaces are used to achieve this. Glass has the ability to allow the passage of short wave radiation whilst preventing heat from being radiated in the form of long wave radiation. For storage of this trapped heat, a liquid or solid with a high thermal mass is employed. In a water heating system this will be the fluid that runs through the collector, whereas in a building the walls will act as the thermal mass. Pools or lakes are sometimes used for seasonal storage of heat.
  
<div class="booktext">
 
  
Commercial lyes can be bought in tins from pharmacies in larger towns, and these are a standard strength to give consistent results. However, if they are not available or affordable, lye can also be made from ashes. Fit a tap near to the bottom of a large (e.g. 250 litre) plastic or wooden barrel/tub. Do not use aluminium because the lye will corrode it and the soap will be contaminated. Make a filter inside, around the tap hole, using several bricks or stones covered with straw. Fill the tub with ashes and pour boiling water over them until water begins to run from the tap. Then shut the tap and let the ashes soak. The ashes will settle to less than one quarter of their original volume, and as they settle, add more ashes until the tub is full again. Ashes from any burned plant material are suitable, but those from banana leaf/stem make the strongest lye, and those from apple wood make the whitest soap.
+
==The geometry of the earth and sun==
  
If a big barrel is not available, or smaller amounts of soap are to be made, a porcelain bowl or plastic bucket can be used. Fill the bucket with ashes and add boiling water, stirring to wet the ashes. Add more ashes to fill the bucket to the top, add more water and stir again. Let them stand for 12 - 24 hours, or until the liquid is clear, then carefully pour off the clear lye.
 
  
The longer the water stands before being drawn off, the stronger the lye will be. Usually a few hours will be enough. Lye that is able to cause a fresh egg to float can be used as a standard strength for soap-making. The strength of the lye does not need to always be the same, because it combines with the fat in a fixed proportion. If a weak lye is used, more lye can be added during the process until all the fat is saponified<sup>1</sup>.<br />
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The earth revolves around the sun with its axis tilted at an angle of 23.5 degrees. It is this tilt that gives rise to the seasons. The strength of solar flux density is dependent upon the angle at which it strikes the earth's surface, and so, as this angle changes during the yearly cycle, so the solar insolation changes. Thus, in northern countries, in the depths of winter, where the sun is low in the sky to the south, the radiation strikes the earth's surface obliquely and solar gain (solar yield) is low.
  
<blockquote>
+
If this energy is being used to heat water by means of a collector panel, then the tilt and orientation of this panel is critical to the level of solar gain and hence the increase in temperature of the water. The collector surface should be orientated toward the sun as much as is possible. Most solar water-heating collectors are fixed permanently to roofs of buildings and therefore cannot be adjusted. More sophisticated systems for power generation use tracking devices to follow the sun through the sky during the day.
  
<sup>1</sup> saponification is the name given to the chemical reaction in which lye and fat are converted into one substance -soap
+
There are many methods available for aiding system design and for predicting the performance of a system. The variability of the solar resource is such that any accurate prediction lends itself only to complex analytical techniques. Simpler techniques are available for more rudimentary analysis. These techniques can be found in the relevant texts.
  
</blockquote></div>
 
  
===How to make potash===
 
  
<div class="booktext">
+
==Solar thermal energy applications==
  
Potash is made by boiling down the lye water in a heavy iron kettle. After the water is driven off, a dark, dry residue known as 'black salts' remains. This is then heated until it melts and the black impurities are burned away to leave a greyish-white substance. This is potash. It can be stored for future soapmaking in a moisture-proof pot to prevent it absorbing water from the air.
 
  
</div>
 
  
==How to make soda lye and caustic soda==
+
'''Water heating'''
  
<div class="booktext">
+
Low temperature (below 100ºC) water heating is required in most countries of the world for both domestic and commercial use. There are a wide variety of solar water heaters available. The simplest is a piece of black plastic pipe, filled with water, and laid in the sun for the water to heat up. Simple solar water heaters usually comprise a series of pipes that are painted black, sitting inside an insulated box fronted with a glass panel. This is known as a solar collector. The fluid to be heated passes through the collector and into a tank for storage. The fluid can be cycled through the tank several times to raise the heat of the fluid to the required temperature. There are two common simple configurations for such a system and they are outlined below.<br />
  
Mix 1 part quicklime with 3 parts water to make a liquid that has the consistency of cream. Dissolve 3 parts sal soda in 5 parts boiling water, and add the lime cream, stirring vigorously. Keep the mixture boiling until the ingredients are thoroughly mixed. Then allow it to cool and settle, and pour off the lye. Discard the dregs in the bottom. Caustic soda is produced by boiling down the lye until the water is evaporated and a dry, white residue is left in the kettle. Most commercial lyes are caustic soda, and these can be bought and substituted for homemade lye to save time. They are supplied in tins and the lids should be kept tightly fitted to stop the lye absorbing water from the air and forming a solid lump.
+
<blockquote>
  
{| border="1" cellpadding="5"
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• The ''thermosyphon'' system makes use of the natural tendency of hot water to rise above cold water. The tank in such a system is always placed above the top of the collector and as water is heated in the collector it rises and is replaced by cold water from the bottom of the tank. This cycle will continue until the temperature of the water in the tank is equal to that of the panel. A one-way valve is usually fitted in the system to prevent the reverse occurring at night when the temperature drops. As hot water is drawn off for use, fresh cold water is fed into the system from the mains. As most solar collectors are fitted on the roofs of houses, this system is not always convenient, as it is difficult to site the tank above the collector, in which case the system will need a pump to circulate the water.
|- valign="top"
 
| valign="top" |
 
'''Care when using lyes, potash or caustic soda'''
 
  
You should always take precautions when handling these materials as they are dangerous. Be especially careful when adding them to cold water, when stirring lye water, and when pouring the liquid soap into moulds. Lyes produce harmful fumes, so stand back and avert your head while the lye is dissolving. Do not breath lye fumes. It is worth investing in a pair of rubber gloves and plastic safety goggles. You should also wear an apron or overalls to protect your clothes. If lye splashes onto the skin or into your eyes, wash it off immediately with plenty of cold water.
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• Pumped solar water heaters use a pumping device to drive the water through the collector. The advantage of this system is that the storage tank can be sited below the collector. The disadvantage of course is that electricity is required to drive the pump. Often the fluid circulating in the collector will be treated with an anti-corrosive and /or anti-freeze chemical. In this case, a heat exchanger is required to transfer the heat to the consumers hot water supply.
  
When lye is added to water the chemical reaction quickly heats the water. Never add lye to hot water because it can boil over and scald your skin. Never add water to lye because it could react violently and splash over you.
+
</blockquote>
|}
 
  
===How to prepare tallow===
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<br /> Integrated systems combine the function of tank and collector to reduce cost and size.
  
<div class="booktext">
+
Collector technology has in recent years made great advances. State-of-the-art collectors are manufactured from a variety of modern materials and are designed for optimal efficiency. Evacuated tube collectors have the heat absorbing element placed within an evacuated glass sheath to minimise losses. System complexity also varies depending on use.
  
Cut up beef suet, mutton fat or pork scraps and heat them over a low heat. Strain the melted fat through a coarse cloth, and squeeze as much fat as possible out of the scraps.
+
For commercial applications, banks of collectors are used to provide larger quantities of hot water as required. Many such systems are in use at hospitals in developing countries.
  
Clean the melted fat by boiling it in water. Use twice as much water as fat, add a tablespoon of salt per 5 kg fat, and boil for ten minutes, stirring thoroughly all the time. Allow it to cool and form a hard cake on top of the water. Lift off the cake of fat and scrape the underside clean. This is then ready to store or use in a soap recipe.
+
'''Solar cooking'''
  
</div>
+
Solar cooking is a technology which has been given a lot of attention in recent years in developing countries. The basic design is that of a box with a glass cover (see Figure 2). The box is lined with insulation and a reflective surface is applied to concentrate the heat onto the pots. The pots can be painted black to help with heat absorption. The solar radiation raises the temperature sufficiently to boil the contents in the pots. Cooking time is often a lot slower than conventional cooking stoves but there is no fuel cost.
  
===How to prepare oil===
+
<center>
  
<div class="booktext">
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[[Image:P44.gif]]<br /> Figure 2: Principles of operation of the solar cooker
  
Vegetable oils can be extracted from oilseeds, nuts or some types of fruit (see Table 1 and the separate Technical Brief 'Oil Extraction'). They can be used alone or mixed with fat or other types of oil. Note: solid fats and 'saturated' oils (coconut, palm, palm kernel) are more suitable for soapmaking. 'Unsaturated' oils (e.g. safflower, sunflower) may produce soap that is too soft if used alone (see Table 2) and are not recommended.
+
</center>
  
</div>
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Many variations have been developed on this theme but the main restriction has been one of reducing costs sufficiently to permit widespread dissemination. The cooker also has limitations in terms of only being effective during hours of strong sunlight. Another cooking stove is usually required for the periods when there is cloud or during the morning and evening hours. There have been large, subsidised solar cooking stove dissemination programmes in India, Pakistan and China.
  
===Soapmaking===
+
'''Crop drying'''
  
<div class="booktext">
+
Controlled drying is required for various crops and products, such as grain, coffee, tobacco, fruits vegetables and fish. Their quality can be enhanced if the drying is properly carried out. Solar thermal technology can be used to assist with the drying of such products. The main principle of operation is to raise the heat of the product, which is usually held within a compartment or box, while at the same time passing air through the compartment to remove moisture. The flow of air is often promoted using the 'stack' effect which takes advantage of the fact that hot air rises and can therefore be drawn upwards through a chimney, while drawing in cooler air from below. Alternatively a fan can be used. The size and shape of the compartment varies depending on the product and the scale of the drying system. Large systems can use large barns while smaller systems may have a few trays in a small wooden housing.
  
There are two types of soap: soft soap and hard soap. Soft soap can be made using either a cold process or a hot process, but hard soap can only be made using a hot process. To make any soap it is necessary to dilute the lye, mix it with the fat or oil, and stir the mixture until saponification takes place (in the processes described below, the word 'fat' is used to mean either fat or oil). The cold process may require several days or even months, depending upon the strength and purity of the ingredients, whereas the hot process takes place within a few minutes to a few hours.
+
Solar crop drying technologies can help reduce environmental degradation caused by the use of fuel wood or fossil fuels for crop drying and can also help to reduce the costs associated with these fuels and hence the cost of the product. Helping to improve and protect crops also has beneficial effects on health and nutrition.
  
'''''Dispose of soap-making wastes carefully outdoors, do not put them in the drain.'''''
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'''Space heating'''
  
{| border="1" cellpadding="5"
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In colder areas of the world (including high altitude areas within the tropics) space heating is often required during the winter months. Vast quantities of energy can be used to achieve this. If buildings are carefully designed to take full advantage of the solar insolation which they receive then much of the heating requirement can be met by solar gain alone. By incorporating certain simple design principles a new dwelling can be made to be fuel efficient and comfortable for habitation. The bulk of these technologies are architecture based and passive in nature. The use of building materials with a high thermal mass (which stores heat), good insulation and large glazed areas can increase a buildings capacity to capture and store heat from the sun. Many technologies exist to assist with diurnal heating needs but seasonal storage is more difficult and costly.
|- valign="top"
 
| valign="top" |
 
'''Fats'''
 
| valign="top" |
 
'''Oils'''
 
|- valign="top"
 
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Goat fat
 
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Canola
 
|- valign="top"
 
| valign="top" |
 
Lanolin
 
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Coconut
 
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Lard
 
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Cottonseed
 
|- valign="top"
 
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Mutton fat
 
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Palm
 
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Pork fat
 
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Palm kernel
 
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Suet
 
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Soybean
 
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| valign="top" |
 
Tallow( beef fat)
 
|
 
|}
 
  
Table 1: Types of fats and oils used in soapmaking
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For passive solar design to be effective certain guidelines should be followed:<br />
  
</div>
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<blockquote>
 
 
===Soft soap===
 
 
 
<div class="booktext">
 
 
 
'''Cold process'''
 
 
 
A simple recipe for soft soap uses 12 kg of fat, 9 kg of potash and 26 litres of water. Dissolve the potash in the water and add it to the fat in a wooden tub or barrel. For the next 3 days, stir it vigorously for about 3 minutes several times a day, using a long wooden stick or paddle. Keep the paddle in the mixture to prevent anyone accidentally touching it and being burned. In a month or so the soap is free from lumps and has a uniform jelly-like consistency. When stirred it has a silky lustre and trails off the paddle in slender threads. Then the soap is ready to use and should be kept in a covered container.
 
 
 
'''Boiling process'''
 
{| border="1" cellpadding="5"
 
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'''Boiling can be very dangerous'''. Before the process is complete, the soap can get up to 330 degrees F. From 220 degrees F. to 275 degrees F. it has a tendency to splutter or spatter soap out of the pot if it boils too vigorously.
 
There is a chance of fire. Use a pot with high sides. Have a lid close to hand to smother any flames, and if you can a fire extinguisher. Never leave cooking soap unattended.
 
Be sure to wear adequate protection. This includes long gloves and protection for all exposed skin and face ( face shield ).
 
|}
 
Soft soap is also made by boiling diluted lye with fat until saponification takes place. Using the same amounts as above, put the fat into a soap kettle, add sufficient lye to melt the fat and heat it without burning. The froth that forms as the mixture cooks is caused by excess water, and the soap must be heated until this is evaporated. Continue to heat and add more lye until all the fat is saponified. Beat the froth with the paddle and when it ceases to rise, the soap falls lower in the kettle and takes on a darker colour. White bubbles appear on the surface, making a peculiar sound (the soap is "talking"). The thick liquid then becomes turbid and falls from the paddle with a shining lustre. Further lye should then be added at regular intervals until the liquid becomes a uniformly clear slime. The soap is fully saponified when it is thick and creamy, with a slightly slimy texture. After cooling, it does not harden and is ready to use.
 
 
 
To test whether the soap is properly made, put a few drops from the middle of the kettle onto a plate to cool. If it remains clear when cool it is ready. However, if there is not enough lye the drop of soap is weak and grey. If the deficiency is not so great, there may be a grey margin around the outside of the drop. If too much lye has been added, a grey skin will spread over the whole drop. It will not be sticky, but can be slid along the plate while wet. In this case the soap is overdone and more fat must be added.
 
 
 
===Hard soap===
 
 
 
The method for making hard soap is similar to that for making soft soap by the boiling process, but with additional steps to separate water, glycerine, excess alkali and other impurities from the soap. The method requires three kettles: two small kettles to hold the lye and the fat, and one large enough to contain both ingredients without boiling over.
 
 
 
Put the clean fat in a small kettle with enough water or weak lye to prevent burning, and raise the temperature to boiling. Put the diluted lye in the other small kettle and heat it to boiling. Heat the large kettle, and ladle in about one quarter of the melted fat. Add an equal amount of the hot lye, stirring the mixture constantly. Continue this way, with one person ladling and another stirring, until about two-thirds of the fat and lye have been thoroughly mixed together. At this stage the mixture should be uniform with the consistency of cream. A few drops cooled on a glass plate should show neither separate globules of oil or water droplets. Continue boiling and add the remainder of the fat and lye alternately, taking care that there is no excess lye at the end of the process. Boiled hard soaps have saponified when the mixture is thick and ropy and slides off the paddle.
 
 
 
Up to this point, the process is similar to boiling soft soap, but the important difference in making hard soap is the addition of salt at this point. This is the means by which the creamy emulsion of oils and lye is broken up. The salt has a stronger affinity for water than it has for soap, and it therefore takes the water and causes the soap to separate. The soap then rises to the surface of the lye in curdy granules. The spent lye contains glycerine, salt and other impurities, but no fat or alkali. Pour the honey-thick mixture into soap moulds or shallow wooden boxes, over which loose pieces of cloth have been placed to stop the soap from sticking. Alternatively, the soap may be poured into a tub which has been soaked overnight in water, to cool and solidify. Do not use an aluminium container because the soap will corrode it. Cover the moulds or tub with sacks to keep the heat in, and let it set for 2 - 3 days.
 
 
 
When cold the soap may be cut into smaller bars with a smooth, hard cord or a fine wire. It is possible to use a knife, but care is needed because it chips the soap. Stack the bars loosely on slatted wooden shelves in a cool, dry place and leave them for at least 3 weeks to season and become thoroughly dry and hard.
 
 
 
'''''Be careful! Uncured or 'green' soap is almost as caustic as lye. Wear rubber gloves when handling the hardened soap until it has been cured for a few weeks.'''''
 
 
 
</div>
 
 
 
===Problems in soapmaking===
 
 
 
<div class="booktext">
 
 
 
Problems that can occur in soapmaking and their possible causes are described in Table 2.
 
 
 
<div align="left">
 
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|- valign="top"
 
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'''Problem'''
 
| valign="top" |
 
'''Possible causes'''
 
|- valign="top"
 
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Soap will not thicken quickly enough
 
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Not enough lye, too much water, temperature too low, not stirred enough or too slowly, too much unsaturated oil (e.g. sunflower or safflower).
 
|- valign="top"
 
| valign="top" |
 
Mixture curdles while stirring
 
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Fat and/or lye at too high temperature, not stirred enough or too slowly.
 
|- valign="top"
 
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Mixture sets too quickly, while in the kettle
 
| valign="top" |
 
Fat and lye temperatures too high.
 
|- valign="top"
 
| valign="top" |
 
Mixture is grainy
 
| valign="top" |
 
Fat and lye temperature too hot or too cold, not stirred enough or too slowly.
 
|- valign="top"
 
| valign="top" |
 
Layer of oil forms on soap as it cools
 
| valign="top" |
 
Too much fat in recipe or not enough lye.
 
|- valign="top"
 
| valign="top" |
 
Clear liquid in soap when it is cut
 
| valign="top" |
 
Too much lye in recipe, not stirred enough or too slowly.
 
|- valign="top"
 
| valign="top" |
 
Soft spongy soap
 
| valign="top" |
 
Not enough lye, too much water, or too much unsaturated oil
 
|- valign="top"
 
| valign="top" |
 
Hard brittle soap
 
| valign="top" |
 
Too much lye
 
|- valign="top"
 
| valign="top" |
 
Soap smells rancid
 
| valign="top" |
 
Poor quality fat, too much fat or not enough lye.
 
|- valign="top"
 
| valign="top" |
 
Air bubbles in soap
 
| valign="top" |
 
Stirred too long
 
|- valign="top"
 
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Mottled soap
 
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Not stirred enough or too slowly or temperature fluctuations during curing.
 
|- valign="top"
 
| valign="top" |
 
Soap separates in mould, greasy surface layer on soap
 
| valign="top" |
 
Not enough lye, not boiled for long enough, not stirred enough or too slowly
 
|- valign="top"
 
| valign="top" |
 
White powder on cured soap
 
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Hard water, lye not dissolved properly, reaction with air.
 
|- valign="top"
 
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Warped bars
 
| valign="top" |
 
Drying conditions variable.
 
|}
 
 
 
Table 2: Problems in soapmaking<br /> (Adapted from website <u>http://www.colebrothers.com/soap</u> in list of further information below)
 
 
 
</div>
 
  
===To improve hard soap===
+
• a building should have large areas of glazing facing the sun to maximise solar gain
  
<div class="booktext">
+
• features should be included to regulate heat intake to prevent the building from overheating
  
A better quality soap may be made by re-melting the product of the first boiling and adding more fats or oils and lye as needed, then boil the whole until saponification is complete. The time required for this final step will depend on the strength of the lye, but 2 - 4 hours' boiling is usually necessary. If pure grained fat and good quality white lye are used, the resulting product will be a pure, hard white soap that is suitable for all household purposes. Dyes, essences or essential oils can be added to the soap at the end of the boiling to colour it or to mask the 'fatty lye' smell and give a pleasant odour.
+
a building should be of sufficient mass to allow heat storage for the required period
  
</div>
+
• contain features which promote the even distribution of heat throughout the building
  
===Hard soap recipes===
+
</blockquote>
  
<div class="booktext">
+
<br /> One example of a simple passive space heating technology is the Trombe wall. A massive black painted wall has a double glazed skin to prevent captured heat from escaping. The wall is vented to allow the warm air to enter the room at high level and cool air to enter the cavity between the wall and the glazing. Heat stored during the wall during the day is radiated into the room during the night. This type of technology is useful in areas where the nights are cold but the days are warm and sunny.
  
The simplest and cheapest type of soap is plain laundry soap, but a few inexpensive ingredients can be used to soften the water or to perfume the product and create fine toilet soaps too. The following recipes are a few examples of easily made soaps. There are many more recipes in the information sources given at the end of this Technical Brief.
+
'''Space cooling'''
  
'''Simple kitchen soap'''
+
The majority of the worlds developing countries, however, lie within the tropics and have little need of space heating. There is a demand, however, for space cooling. The majority of the worlds warm-climate cultures have again developed traditional, simple, elegant techniques for cooling their dwellings, often using effects promoted by passive solar phenomenon.
  
Dissolve 1 can of commercial lye in 5 cups cold water and allow it to cool. Meanwhile mix 2 tablespoons each of powdered borax and liquid ammonia in _ cup water. Melt 3 kg fat, strain it and allow it to cool to body temperature. Pour the warm fat into the lye water and while beating the mixture, gradually add the borax and ammonia mixture. Stir for about 10 -15 minutes until an emulsion is formed, and pour the mixture into a mould to cool.
+
There are many methods for minimising heat gain. These include siting a building in shade or near water, using vegetation or landscaping to direct wind into the building, good town planning to optimise the prevailing wind and available shade. Buildings can be designed for a given climate - domed roofs and thermally massive structures in hot arid climates, shuttered and shaded windows to prevent heat gain, open structure bamboo housing in warm, humid areas. In some countries dwellings are constructed underground and take advantage of the relatively low and stable temperature of the surrounding ground. There are as many options as there are people.
  
'''Boiled hard white soap'''
+
'''Day-lighting'''
  
Dissolve 0.5 kg potash lye in ''5'' litres of cold water. Let mixture stand overnight, then pour the clear liquid into a second 5 litres of hot water and bring it to a boil. Pour in 2 kg of hot melted fat in a thin stream, stirring constantly until an emulsion is formed. Simmer for 4 - 6 hours with regular stirring, and then add ''5'' litres of hot water in which 1 cup of salt is dissolved. Test to ensure that the mixture is saponified by lifting it on a cold knife blade, to ensure that it is ropy and clear. or
+
A simple and obvious use for solar energy is to provide light for use in buildings. Many modern buildings, office blocks and commercial premises for example, are designed in such a way that electric light has to be provided during the daytime to provide sufficient light for the activities taking place within. An obvious improvement would be to design buildings in such a way that that the light of the sun can be used for this purpose. The energy savings are significant and natural lighting is often preferred to artificial electric lighting.
  
Dissolve 0.5 kg potash in 2 litres of cold water. Heat and add 2.5 kg melted fat, stirring constantly. Let the mixture stand for 24 hours and add 5 litres boiling water. Place it on a low heat and boil with constant stirring until it is saponified.
+
'''Solar thermal power stations'''
  
'''Labour-saving soap'''
+
There are two basic types of solar thermal power station. The first is the 'Power Tower' design which uses thousands of sun-tracking reflectors or heliostats to direct and concentrate solar radiation onto a boiler located atop a tower. The temperature in the boiler rises to 500 - 700EC and the steam raised can be used to drive a turbine, which in turn drives an electricity producing turbine.
  
Dissolve 0.5 kg soda lye and 1 kg yellow bar soap cut into thin slices in 12 litres of water. Boil for 2 hours and then strain. Clothes soaked overnight in a solution of this soap need no rubbing. Merely rinse them out and they will be clean and white.
+
The second type is the distributed collector system. This system uses a series of specially designed 'Trough' collectors which have an absorber tube running along their length. Large
  
'''English bar soap'''
+
arrays of these collectors are coupled to provide high temperature water for driving a steam turbine. Such power stations can produce many megawatts (MW) of electricity, but are confined to areas where there is ample solar insolation. Solar thermal power plants with a generating capacity of 80 MW are functioning in the USA.
  
Use 5 litres of soft water, 0.5 kg of ground (or agricultural) lime, 1.75 kg soda lye, 30g borax, 1 kg tallow, 0.7 kg pulverised rosin and 14g beeswax. First bring the water to a boil, and then gradually add the lime and soda, stirring vigorously. Add the borax, boil and stir until it is dissolved. Pour in the melted tallow in a thin stream, stirring constantly. Add the rosin and beeswax, and boil and stir until it thickens. Cool in moulds.
 
  
'''Transparent soap'''
 
  
Any good quality white soap may be made transparent by reducing it to shavings, adding one part alcohol to 2 parts soap, and leaving the mixture in a warm place until the soap is dissolved. It may be perfumed as desired.
+
==Other uses==
  
or
 
  
Shave 0.6 kg good quality hard yellow soap and add 0.5 litres of alcohol. Simmer it in a double boiler over a low heat until it is dissolved. Remove from the heat and add 30g of essence to give a pleasant smell.
+
There are many other uses for solar thermal technology. These include refrigeration, air conditioning, solar stills and desalination of salt water and more. More information on these technologies is available in the relevant texts given in the reference section at the end of this fact sheet.
  
'''Bouquet soap'''
 
  
Shave 14 kg tallow soap and melt it in 2 cups water. When it is cool, add 14g essence of bergamot, 30g each of oils of cloves, sassafras and thyme. Pour it into moulds.
+
==Other issues==
 
 
'''Cinnamon soap'''
 
 
 
Shave 23 kg tallow soap and melt it over a low heat in 1.2 litres water. Cool and add 200g oil of cinnamon and 30g each of essences of sassafras and bergamot. Mix and add 0.5 kg finely powdered yellow ochre. Mix well and pour into moulds.
 
 
 
'''Citron soap'''
 
 
 
Mix 180g shaved soap with 300g attar of citron, 15g lemon oil, 120g attar of bergamot and 60g attar of lemon.
 
 
 
</div>
 
 
 
===Medicated soaps===
 
  
 
<div class="booktext">
 
<div class="booktext">
  
'''Camphor soap'''
+
Manufacture in developing countries
  
Dissolve 0.5 kg hard white soap in 1 cup boiling water. Continue boiling over a low heat until the soap is the consistency of butter. Add 180g olive oil, mixed with 30g camphorated oil. Remove it from the heat and beat until an emulsion forms. This soap can be used to clean cuts and scratches.
+
Many of the active solar technologies rely on sophisticated, exotic modern materials for their manufacture. This presents problems in developing countries where such materials have to be imported. Some countries do have a manufacturing base for solar thermal products but it is often small by no means widespread throughout the world. The market for solar products, such as solar water heaters, is small and growing only slowly.
  
'''Sulphur soap'''
+
Solar passive technology, especially solar cooling, tends to be used traditionally in developing countries. Many technological advances have been made in design of 'solar buildings' in developed countries during the last two decades but again the level of technology is often high and expensive and out of reach for rural communities in developing countries.
  
Shave 60g soft soap and add 8g Flowers of Sulphur. Perfume and colour may be added as desired. Mix the ingredients thoroughly in earthenware bowl.
 
  
'''Iodine soap'''
+
==Dissemination==
  
Dissolve 0.5 kg white, finely shaved soap in 90g distilled water or rose water. Add 30g tincture of iodine. Put in double boiler, melt and mix by stirring.
+
<div class="booktext"><div align="left">
  
</div>
+
{| border="1" cellpadding="5"
 
 
==More recipes for soft-soap cold process==
 
 
 
<div class="booktext">
 
 
 
Mix 4 kg of melted fat with 16 litres of strong lye water in a kettle. Bring it to the boil, pour into the soap barrel and thin it with weak lye water. Place the barrel in a warm place. The soap should be ready to use in a few weeks.
 
 
 
or
 
 
 
Mix 5 kg clear melted fat, 3 kg soda lye and 40 litres of hot water in the soap barrel. Stir once a day and let the mixture stand until completely saponified.
 
 
 
or
 
 
 
Melt 4 kg fat in a kettle and bring it to the boil. In another kettle, mix 4 kg caustic soda and 0.5 kg soda in 20 litres of soft water. Pour all the ingredients together into a 200 litre barrel and fill it up with soft water. Stir daily for 3 days and then let the mixture stand until saponified.
 
 
 
or
 
 
 
Mix 3 kg potash, 2 kg lard and 0.2 kg powdered rosin and allow the mixture to stand for one week. Then melt it in a kettle with 10 - 15 litres of water. Pour the mixture into a 50 litre barrel and fill with soft water. Stir two or three times a day for two weeks.
 
 
 
or
 
 
 
Put 0.3 kg soda and 0.5 kg brown soap shavings into a kettle. Add 12 litres of cold water, melt over low heat and stir until dissolved. It is ready for use as soon as it is cool.
 
 
 
</div>
 
 
 
===Glossary===
 
{| border="1" cellpadding="5" cellspacing="0"
 
|- valign="top"
 
| valign="top" |
 
• Lye, Lye water, potash lye ashes
 
| valign="top" |
 
interchangeable terms for alkali made from wood soaked in water
 
|- valign="top"
 
| valign="top" |
 
• Potash (caustic potash)
 
| valign="top" |
 
lye water evaporated to a powder.
 
 
|- valign="top"
 
|- valign="top"
 
| valign="top" |
 
| valign="top" |
• Lime (or stone lime)
+
'''Solar cookers'''
| valign="top" |
 
ground or agricultural limestone.
 
|- valign="top"
 
| valign="top" |
 
• Quicklime
 
| valign="top" |
 
lime that has been baked.
 
|- valign="top"
 
| valign="top" |
 
• Quicklime
 
| valign="top" |
 
lime that has been baked.
 
|- valign="top"
 
| valign="top" |
 
• saponification 
 
| valign="top" |
 
the name given to the chemical reaction in which lye and fat are converted into one substance: soap
 
|- valign="top"
 
| valign="top" |
 
• Soda
 
| valign="top" |
 
hydrated sodium carbonate.
 
|- valign="top"
 
| valign="top" |
 
• Caustic soda
 
| valign="top" |
 
soda lye evaporated to a powder.
 
|- valign="top"
 
| valign="top" |
 
• Commercial lye
 
| valign="top" |
 
usually caustic soda and is the equivalent of 'lye' in most recipes.
 
|}
 
  
===Equipment list===
+
One major factor in the adoption of solar cookers in Kenya is the degree to which the technology can be used to undertake existing traditional cooking activities. Of the people interviewed in a review survey 90 % found the cooker to be too slow. Fifty four per cent complained that it could not cook their preferred dishes, and in many cases the cooker could not cook enough for all the family members. Sixty seven per cent has misgivings about leaving their food or cooker unattended and so only used them when they were present to watch over them.
  
<div class="booktext">
+
In some areas where the solar box cooker is promoted there is a real scarcity of food and people will not experiment with the little food that they have. The cooker is seen as a very expensive item by over 53% of the respondents, especially since it can only cook during the day. In seven out of ten project areas visited firewood is freely available and there is little incentive for people to buy or use the cooker. Strong winds and dust disrupt solar cooking in some areas, although this could be solved by making the cooker more robust.
  
The following equipment is needed to make soap:<br />
+
Socio-economic factors appear to influence adoption more than the technical features of the cooker. The survey showed that choice of dissemination method or approach has affected adoption. This is true especially where the wrong choice of target group and area is made.
  
<blockquote>
+
Source: Stephen Gitonga, Practical Action East Africa, Kenya
 +
|}
  
1. a large iron soap kettle for making soap in commercial quantities.
+
</div></div>
  
2. a long-handled wooden ladle to stir the soap.
+
==References and resources==
  
3. a kitchen grater or a meat grinder to make soap flakes for laundry use or to grind soap for some recipes.
 
  
4. flat wooden boxes, moulds or tubes, cut plastic bottles or plastic tubs, to mould the soap.
 
 
5. pieces of cloth to stop the soap sticking to the wooden moulds.
 
 
6. a plate on which to cool and test a few drops of the liquid soap.
 
 
</blockquote></div>
 
 
 
==Contacts==
 
Technology Consultancy Centre, University of Science & Technology, Kumasi, Ghana. Fax: + 233 5160137
 
 
'''Practical Action, The Schumacher Centre for Technology & Development'''<br />'''Bourton Hall, Bourton-on-Dunsmore, Rugby, Warwickshire CV23 9QZ, UK'''<br />'''Tel: +44 (0)1926 634400 Fax: +44 (0)1926 634401  Web: http://www.practicalaction.org'''
 
 
==Links==
 
For producers who can obtain assistance from a small business advisory service or an international development agency that has access to the Internet, there are 100+ websites on soap making. Most are either commercial sites that sell essences, oils etc that can be added to soap, or home soapmakers sites that give recipes and information on how to make soaps. The following websites have useful information and good links to other sites:
 
 
{| border="1" cellpadding="5" cellspacing="0"
 
|- valign="top"
 
| valign="top" |
 
http://www.soapbasics.co.uk
 
| valign="top" |
 
contains details of products such as essential oils and plant extracts for use in soaps, soap moulds, dyes and packaging.
 
|- valign="top"
 
| valign="top" |
 
http://www.diannassundries.com/
 
| valign="top" |
 
has details of 'Soap Tracer' software that can be purchased to create soap recipes and calculate the amounts of oil and lye required. Also details of ingredients and equipment for soapmaking.
 
|- valign="top"
 
| valign="top" |
 
http://www.colebrothers.com/soap
 
| valign="top" |
 
has a variety of free information, including recipes, safety considerations, ingredient suppliers, soapmaking methods and the properties of soapmaking oils, with links to many other soapmaking websites.
 
|- valign="top"
 
| valign="top" |
 
http://www.waltonfeed.com/old/soap
 
| valign="top" |
 
has a history of soapmaking and a free table to calculate the ratio of fat/lye for different fats and oils. There are also recipes for cold process soap and details of ingredient suppliers.
 
|- valign="top"
 
| valign="top" |
 
http://www.millenium-ark.net
 
| valign="top" |
 
has recipes, soapmaking instructions, a fragrance calculator and saponification chart.
 
|}
 
  
Other websites that contain details of recipes and suppliers include:
+
1. Garg, H.P., Gouri, D., and Gupta, R., ''Renewable Energy Technologies'', Indian Institute of technology and the British High Commission, 1997.
  
http://www.alcasoft.com/soapfact<br />http://www.sweetcakes.com (comprehensive list of essences and essential oils for soaps)<br />http://www.soapcrafters.com<br />http://www.ziggurat.org/soap<br />http://www.soapmaker.com<br />http://www.snowdriftfarm.com<br />http://www.rainbowmeadow.com<br />http://www.wholesalesuppliesplus.com<br />http://www.hollyhobby.com
+
2. Karekezi, S. and Ranja, T., ''Renewable Energy Technologies in Africa'', AFREPREN / SEI, 1997
  
==Bibliography==
+
3. Twidell, J. And Weir, T., ''Renewable Energy Resources'', E &amp; F.N. Spon, 1990.
*''Small-scale Soapmaking: A handbook'', by Peter Donker, IT Publishing/TCC, 1993.
 
*''Soap Production - Technologies Series Guide No 3,'' Centre for the Development of Enterprise, Brussels, 1994.
 
*''Case Study No 3: Soap Pilot Plant'', Technology Consultancy Centre, Kumasi, Ghana, 1983.
 
*''Soap'', Ann Bramson, Workman Publishing Co, 1975
 
*''The Art of Soap Making'', Merilyn Mohr, Camden House Publishing, 1979
 
*''Making Soaps and Candles'', Phyllis Hobson, Storey Communications Inc., 1973
 
  
==Related articles==
+
4. Hulscher, W., and Fraenkal, P., ''The Power Guide,'' IT Publications, 1994
  
 +
5. Rozis. J. And Guinebault, A ., ''Solar Heating in Cold Regions'', IT Publications, 1996
  
=='''Categories:'''==
+
6. ''Boiling Point'', Issue Number 36, November 1995, Intermediate Technology / GTZ.
[[category:ashes]][[category:Less than 10 US$]][[category:example]][[category:oil]][[category:global]][[category:one person]]
 

Revision as of 21:04, 20 June 2006

This article is a draft. It was just started and needs further work.


Solar Thermal Energy - Technical Brief

PRACTICAL ACTION
Technology challenging poverty


Introduction

The sun is the source of the vast majority of the energy we use on earth. Most of the energy we use has undergone various transformations before it is finally utilised, but it is also possible to tap this source of solar energy as it arrives on the earth's surface.

There are many applications for the direct use of solar thermal energy, space heating and cooling, water heating, crop drying and solar cooking. It is a technology which is well understood and widely used in many countries throughout the world. Most solar thermal technologies have been in existence in one form or another for centuries and have a well-established manufacturing base in most sun-rich developed countries.

The most common use for solar thermal technology is for domestic water heating. Hundreds of thousands of domestic hot water systems are in use throughout the world, especially in areas such as the Mediterranean and Australia where there is high solar insolation (the total energy per unit area received from the sun). As world oil prices vary, it is a technology which is rapidly gaining acceptance as an energy saving measure in both domestic and commercial water heating applications. Presently, domestic water heaters are usually only found amongst wealthier sections of the community in developing countries.

Other technologies exist which take advantage of the free energy provided by the sun. Water heating technologies are usually referred to as active solar technologies, whereas other technologies, such as space heating or cooling, which passively absorb the energy of the sun and have no moving components, are referred to as passive solar technologies.

More sophisticated solar technologies exist for providing power for electricity generation. We will look at these briefly later in this fact sheet.


Technical

The nature and availability of solar radiation

Solar radiation arrives on the surface of the earth at a maximum power density of approximately 1 kilowatt per metre squared (kWm-2). The actual usable radiation component varies depending on geographical location, cloud cover, hours of sunlight each day, etc. In reality, the solar flux density (same as power density) varies between 250 and 2500 kilowatt hours per metre squared per year (kWhm-2 per year). As might be expected the total solar radiation is highest at the equator, especially in sunny, desert areas.

Solar radiation arrives at the earth's outer atmosphere in the form of a direct beam. This light is then partially scattered by cloud, smog, dust or other atmospheric phenomenon (see Figure 1 below). We therefore receive solar radiation either as direct radiation or scattered or diffuse radiation, the ratio depending on the atmospheric conditions. Both direct and diffuse components of radiation are useful, the only distinction between the two being that diffuse radiation cannot be concentrated for use.

P22.gif
Figure 1: Direct and diffuse solar radiation

Solar radiation arriving from the sun reaches the earth's surface as short wave radiation. All of the energy arriving from the sun is eventually re-radiated into deep space - otherwise the temperature of the earth would be constantly increasing. This heat is radiated away from the earth as long-wave radiation. The art of extracting the power from the solar energy source is based around the principle of capturing the short wave radiation and preventing it from being re-radiated directly to the atmosphere. Glass and other selective surfaces are used to achieve this. Glass has the ability to allow the passage of short wave radiation whilst preventing heat from being radiated in the form of long wave radiation. For storage of this trapped heat, a liquid or solid with a high thermal mass is employed. In a water heating system this will be the fluid that runs through the collector, whereas in a building the walls will act as the thermal mass. Pools or lakes are sometimes used for seasonal storage of heat.


The geometry of the earth and sun

The earth revolves around the sun with its axis tilted at an angle of 23.5 degrees. It is this tilt that gives rise to the seasons. The strength of solar flux density is dependent upon the angle at which it strikes the earth's surface, and so, as this angle changes during the yearly cycle, so the solar insolation changes. Thus, in northern countries, in the depths of winter, where the sun is low in the sky to the south, the radiation strikes the earth's surface obliquely and solar gain (solar yield) is low.

If this energy is being used to heat water by means of a collector panel, then the tilt and orientation of this panel is critical to the level of solar gain and hence the increase in temperature of the water. The collector surface should be orientated toward the sun as much as is possible. Most solar water-heating collectors are fixed permanently to roofs of buildings and therefore cannot be adjusted. More sophisticated systems for power generation use tracking devices to follow the sun through the sky during the day.

There are many methods available for aiding system design and for predicting the performance of a system. The variability of the solar resource is such that any accurate prediction lends itself only to complex analytical techniques. Simpler techniques are available for more rudimentary analysis. These techniques can be found in the relevant texts.


Solar thermal energy applications

Water heating

Low temperature (below 100ºC) water heating is required in most countries of the world for both domestic and commercial use. There are a wide variety of solar water heaters available. The simplest is a piece of black plastic pipe, filled with water, and laid in the sun for the water to heat up. Simple solar water heaters usually comprise a series of pipes that are painted black, sitting inside an insulated box fronted with a glass panel. This is known as a solar collector. The fluid to be heated passes through the collector and into a tank for storage. The fluid can be cycled through the tank several times to raise the heat of the fluid to the required temperature. There are two common simple configurations for such a system and they are outlined below.

• The thermosyphon system makes use of the natural tendency of hot water to rise above cold water. The tank in such a system is always placed above the top of the collector and as water is heated in the collector it rises and is replaced by cold water from the bottom of the tank. This cycle will continue until the temperature of the water in the tank is equal to that of the panel. A one-way valve is usually fitted in the system to prevent the reverse occurring at night when the temperature drops. As hot water is drawn off for use, fresh cold water is fed into the system from the mains. As most solar collectors are fitted on the roofs of houses, this system is not always convenient, as it is difficult to site the tank above the collector, in which case the system will need a pump to circulate the water.

• Pumped solar water heaters use a pumping device to drive the water through the collector. The advantage of this system is that the storage tank can be sited below the collector. The disadvantage of course is that electricity is required to drive the pump. Often the fluid circulating in the collector will be treated with an anti-corrosive and /or anti-freeze chemical. In this case, a heat exchanger is required to transfer the heat to the consumers hot water supply.


Integrated systems combine the function of tank and collector to reduce cost and size.

Collector technology has in recent years made great advances. State-of-the-art collectors are manufactured from a variety of modern materials and are designed for optimal efficiency. Evacuated tube collectors have the heat absorbing element placed within an evacuated glass sheath to minimise losses. System complexity also varies depending on use.

For commercial applications, banks of collectors are used to provide larger quantities of hot water as required. Many such systems are in use at hospitals in developing countries.

Solar cooking

Solar cooking is a technology which has been given a lot of attention in recent years in developing countries. The basic design is that of a box with a glass cover (see Figure 2). The box is lined with insulation and a reflective surface is applied to concentrate the heat onto the pots. The pots can be painted black to help with heat absorption. The solar radiation raises the temperature sufficiently to boil the contents in the pots. Cooking time is often a lot slower than conventional cooking stoves but there is no fuel cost.

P44.gif
Figure 2: Principles of operation of the solar cooker

Many variations have been developed on this theme but the main restriction has been one of reducing costs sufficiently to permit widespread dissemination. The cooker also has limitations in terms of only being effective during hours of strong sunlight. Another cooking stove is usually required for the periods when there is cloud or during the morning and evening hours. There have been large, subsidised solar cooking stove dissemination programmes in India, Pakistan and China.

Crop drying

Controlled drying is required for various crops and products, such as grain, coffee, tobacco, fruits vegetables and fish. Their quality can be enhanced if the drying is properly carried out. Solar thermal technology can be used to assist with the drying of such products. The main principle of operation is to raise the heat of the product, which is usually held within a compartment or box, while at the same time passing air through the compartment to remove moisture. The flow of air is often promoted using the 'stack' effect which takes advantage of the fact that hot air rises and can therefore be drawn upwards through a chimney, while drawing in cooler air from below. Alternatively a fan can be used. The size and shape of the compartment varies depending on the product and the scale of the drying system. Large systems can use large barns while smaller systems may have a few trays in a small wooden housing.

Solar crop drying technologies can help reduce environmental degradation caused by the use of fuel wood or fossil fuels for crop drying and can also help to reduce the costs associated with these fuels and hence the cost of the product. Helping to improve and protect crops also has beneficial effects on health and nutrition.

Space heating

In colder areas of the world (including high altitude areas within the tropics) space heating is often required during the winter months. Vast quantities of energy can be used to achieve this. If buildings are carefully designed to take full advantage of the solar insolation which they receive then much of the heating requirement can be met by solar gain alone. By incorporating certain simple design principles a new dwelling can be made to be fuel efficient and comfortable for habitation. The bulk of these technologies are architecture based and passive in nature. The use of building materials with a high thermal mass (which stores heat), good insulation and large glazed areas can increase a buildings capacity to capture and store heat from the sun. Many technologies exist to assist with diurnal heating needs but seasonal storage is more difficult and costly.

For passive solar design to be effective certain guidelines should be followed:

• a building should have large areas of glazing facing the sun to maximise solar gain

• features should be included to regulate heat intake to prevent the building from overheating

• a building should be of sufficient mass to allow heat storage for the required period

• contain features which promote the even distribution of heat throughout the building


One example of a simple passive space heating technology is the Trombe wall. A massive black painted wall has a double glazed skin to prevent captured heat from escaping. The wall is vented to allow the warm air to enter the room at high level and cool air to enter the cavity between the wall and the glazing. Heat stored during the wall during the day is radiated into the room during the night. This type of technology is useful in areas where the nights are cold but the days are warm and sunny.

Space cooling

The majority of the worlds developing countries, however, lie within the tropics and have little need of space heating. There is a demand, however, for space cooling. The majority of the worlds warm-climate cultures have again developed traditional, simple, elegant techniques for cooling their dwellings, often using effects promoted by passive solar phenomenon.

There are many methods for minimising heat gain. These include siting a building in shade or near water, using vegetation or landscaping to direct wind into the building, good town planning to optimise the prevailing wind and available shade. Buildings can be designed for a given climate - domed roofs and thermally massive structures in hot arid climates, shuttered and shaded windows to prevent heat gain, open structure bamboo housing in warm, humid areas. In some countries dwellings are constructed underground and take advantage of the relatively low and stable temperature of the surrounding ground. There are as many options as there are people.

Day-lighting

A simple and obvious use for solar energy is to provide light for use in buildings. Many modern buildings, office blocks and commercial premises for example, are designed in such a way that electric light has to be provided during the daytime to provide sufficient light for the activities taking place within. An obvious improvement would be to design buildings in such a way that that the light of the sun can be used for this purpose. The energy savings are significant and natural lighting is often preferred to artificial electric lighting.

Solar thermal power stations

There are two basic types of solar thermal power station. The first is the 'Power Tower' design which uses thousands of sun-tracking reflectors or heliostats to direct and concentrate solar radiation onto a boiler located atop a tower. The temperature in the boiler rises to 500 - 700EC and the steam raised can be used to drive a turbine, which in turn drives an electricity producing turbine.

The second type is the distributed collector system. This system uses a series of specially designed 'Trough' collectors which have an absorber tube running along their length. Large

arrays of these collectors are coupled to provide high temperature water for driving a steam turbine. Such power stations can produce many megawatts (MW) of electricity, but are confined to areas where there is ample solar insolation. Solar thermal power plants with a generating capacity of 80 MW are functioning in the USA.


Other uses

There are many other uses for solar thermal technology. These include refrigeration, air conditioning, solar stills and desalination of salt water and more. More information on these technologies is available in the relevant texts given in the reference section at the end of this fact sheet.


Other issues

Manufacture in developing countries

Many of the active solar technologies rely on sophisticated, exotic modern materials for their manufacture. This presents problems in developing countries where such materials have to be imported. Some countries do have a manufacturing base for solar thermal products but it is often small by no means widespread throughout the world. The market for solar products, such as solar water heaters, is small and growing only slowly.

Solar passive technology, especially solar cooling, tends to be used traditionally in developing countries. Many technological advances have been made in design of 'solar buildings' in developed countries during the last two decades but again the level of technology is often high and expensive and out of reach for rural communities in developing countries.


Dissemination

Solar cookers

One major factor in the adoption of solar cookers in Kenya is the degree to which the technology can be used to undertake existing traditional cooking activities. Of the people interviewed in a review survey 90 % found the cooker to be too slow. Fifty four per cent complained that it could not cook their preferred dishes, and in many cases the cooker could not cook enough for all the family members. Sixty seven per cent has misgivings about leaving their food or cooker unattended and so only used them when they were present to watch over them.

In some areas where the solar box cooker is promoted there is a real scarcity of food and people will not experiment with the little food that they have. The cooker is seen as a very expensive item by over 53% of the respondents, especially since it can only cook during the day. In seven out of ten project areas visited firewood is freely available and there is little incentive for people to buy or use the cooker. Strong winds and dust disrupt solar cooking in some areas, although this could be solved by making the cooker more robust.

Socio-economic factors appear to influence adoption more than the technical features of the cooker. The survey showed that choice of dissemination method or approach has affected adoption. This is true especially where the wrong choice of target group and area is made.

Source: Stephen Gitonga, Practical Action East Africa, Kenya

References and resources

1. Garg, H.P., Gouri, D., and Gupta, R., Renewable Energy Technologies, Indian Institute of technology and the British High Commission, 1997.

2. Karekezi, S. and Ranja, T., Renewable Energy Technologies in Africa, AFREPREN / SEI, 1997

3. Twidell, J. And Weir, T., Renewable Energy Resources, E & F.N. Spon, 1990.

4. Hulscher, W., and Fraenkal, P., The Power Guide, IT Publications, 1994

5. Rozis. J. And Guinebault, A ., Solar Heating in Cold Regions, IT Publications, 1996

6. Boiling Point, Issue Number 36, November 1995, Intermediate Technology / GTZ.